Introduction to Continuous step forward and backward furnace, introduction to forging furnace advantages and characteristics

Continuous step forward and backward furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it is widely used in chemical industry, Machinery manufacturing, shipping, petroleum, light industry and other industries，it has the characteristics of Easy to maintain, Stable and reliable, Strong adaptability, Easy to control and Easy to maintain，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

1、Brief introduction of Continuous step forward and backward furnace

Continuous step forward and backward furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is usually composed of ventilation system, ventilation system, ventilation system, combustor and furnace chamber，is designed by One-combustion energy saving with advanced technology。

Continuous step forward and backward furnace

2、Continuous step forward and backward furnace structure

The Continuous step forward and backward furnace structure is introduced as follows:

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Continuous step forward and backward furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Continuous step forward and backward furnace

3、Continuous step forward and backward furnace application

Continuous step forward and backward furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Continuous step forward and backward furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous step forward and backward furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Continuous step forward and backward furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Continuous step forward and backward furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Continuous step forward and backward furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Continuous step forward and backward furnace

4、Functional advantages of Continuous step forward and backward furnace

Continuous step forward and backward furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous step forward and backward furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Extend the service life of equipment

The Continuous step forward and backward furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Efficient combustion

The Continuous step forward and backward furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Continuous step forward and backward furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Continuous step forward and backward furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Continuous step forward and backward furnace

5、Introduction of Continuous step forward and backward furnace characteristics

Continuous step forward and backward furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous step forward and backward furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous step forward and backward furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Continuous step forward and backward furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Stable and reliable

The Continuous step forward and backward furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous step forward and backward furnace

6、Continuous step forward and backward furnace principle

Continuous step forward and backward furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of anneal, Forging heating, Casting heating, normalizing and hardening and tempering，the main features are energy-efficient, Strong adaptability, energy saving and environmental protection, Stable and reliable and Easy to maintain，usually used in war industry, building materials, Household necessities, light industry, automobile and other fields，is carefully developed by One-combustion energy saving combined with advanced technology。

Continuous step forward and backward furnace

Continuous step forward and backward furnaceenergy-efficient,Stable and reliable,energy saving and environmental protection,Strong adaptability,Easy to control，it can be used in material, pharmacy, Household necessities, aerospace, surface treatment and other industries。