Introduction to Continuous spheroidization annealing furnace, introduction to heating furnace function advantages and characteristics

Continuous spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，It has a wide range of uses, and is often used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal tempering,Metal heat treatment and so on，it has the functions of temper, heat treatment, anneal, Casting heating and hardening and tempering，is a Continuous spheroidization annealing furnace newly developed by One-combustion energy saving。The following is to introduce the Continuous spheroidization annealing furnace:

1、Brief introduction of Continuous spheroidization annealing furnace

Continuous spheroidization annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Continuous spheroidization annealing furnace

2、Continuous spheroidization annealing furnace characteristics

The Continuous spheroidization annealing furnace features are as follows:

1. Efficient heating

The Continuous spheroidization annealing furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

The combustion system and ventilation system of the Continuous spheroidization annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Strong adaptability

The Continuous spheroidization annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Continuous spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Continuous spheroidization annealing furnace

3、Introduction of Continuous spheroidization annealing furnace characteristics

Continuous spheroidization annealing furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Efficient heating

The Continuous spheroidization annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Continuous spheroidization annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The Continuous spheroidization annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Continuous spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous spheroidization annealing furnace

4、Advantages of Continuous spheroidization annealing furnace principle

Continuous spheroidization annealing furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，Widely used in Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating and Metal tempering，multifunctional, with functions such as Forging heating, anneal, Casting heating, quench and heat treatment，it is an ideal choice for customers to buy Continuous spheroidization annealing furnace。

Continuous spheroidization annealing furnace

5、Continuous spheroidization annealing furnace structure

The Continuous spheroidization annealing furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Continuous spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous spheroidization annealing furnace

6、Continuous spheroidization annealing furnace price

The Continuous spheroidization annealing furnace price is introduced as follows:

1. region

One-combustion energy saving detailed address:Zhangqiu Niu Yi Industrial Park, Ji 'nan City, Shandong Province, the transportation here is developed and convenient, and the products can be transported to the designated place in a short time, which saves customers a sum of transportation expenses.

2. quality

If the quality of the product is guaranteed, its service life will be longer. At the same time, the more perfect the performance, the more economic value can be created for customers, and the price of such products will be higher. One-combustion energy saving has strictly controlled the quality and the sales price is also reasonable.

3. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Continuous spheroidization annealing furnace price and service can meet the actual needs of customers.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Brand strength

At present, there are various brands of Continuous spheroidization annealing furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Continuous spheroidization annealing furnace are different.

Continuous spheroidization annealing furnace

Continuous spheroidization annealing furnacethe advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，the product looks atmospheric.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。