Introduction to Quenched and tempered gas trolley furnace, forging furnace advantages, characteristics and principles

Quenched and tempered gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The structural design is more advanced and reasonable.，the main structure includes recovery of waste heat, Radiation chamber, ventilation system, furnace chamber, combustor and so on，it is widely used in Household necessities, machinery, chemical industry, machinery and surface treatment，the product looks atmospheric.，super quality and competitive price。

1、Brief introduction of Quenched and tempered gas trolley furnace

Quenched and tempered gas trolley furnaceIt is a forging heating device using gas as fuel.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，Mainly used forMetal forging heating,Metal melting and casting,Energy conservation and environmental protection,Metal tempering andMetal heat treatment，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it has the functions of quench, Forging heating, heat treatment, temper and Casting heating。

Quenched and tempered gas trolley furnace

2、Quenched and tempered gas trolley furnace performance advantage

Quenched and tempered gas trolley furnaces have the following advantages.

1. Improve product quality

Because the Quenched and tempered gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Multiple fuel options

Although the Quenched and tempered gas trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Intelligent control

The Quenched and tempered gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Uniform heating

The Quenched and tempered gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Quenched and tempered gas trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Quenched and tempered gas trolley furnace

3、Structural advantages of Quenched and tempered gas trolley furnace

The Quenched and tempered gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Quenched and tempered gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Quenched and tempered gas trolley furnace

4、Introduction of Quenched and tempered gas trolley furnace characteristics

Quenched and tempered gas trolley furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Quenched and tempered gas trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to maintain

The structural design of the Quenched and tempered gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

The combustion system and ventilation system of the Quenched and tempered gas trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Quenched and tempered gas trolley furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Quenched and tempered gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Quenched and tempered gas trolley furnace

5、Quenched and tempered gas trolley furnace picture

One-combustion energy saving Quenched and tempered gas trolley furnace complete specifications and models, new and old customers can choose at will, and high-definition pictures are available for customers' reference.。

Quenched and tempered gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Quenched and tempered gas trolley furnace function

Quenched and tempered gas trolley furnacemultifunctional, with functions such as normalizing, hardening and tempering, quench, Casting heating and temper，is a common Quenched and tempered gas trolley furnace，Stable and reliable,energy saving and environmental protection,energy-efficient,Easy to control,Easy to control，Cheap and high quality。

Quenched and tempered gas trolley furnace

Quenched and tempered gas trolley furnaceis a popular Quenched and tempered gas trolley furnace，usually used in shipping, Household necessities, pharmacy, heat treatment, war industry and other fields。