Introduction to Pressure vessel gas trolley furnace, forging furnace advantages, characteristics and principles

Pressure vessel gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Pressure vessel gas trolley furnace，The price is low and affordable，modern technology。

1、Brief introduction of Pressure vessel gas trolley furnace

Pressure vessel gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Widely used in Improve production efficiency, Improve production efficiency, Metal heat treatment, Energy conservation and environmental protection and Metal melting and casting，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，usually used in Household necessities, electron, heat treatment, light industry, Machinery manufacturing and other fields。

Pressure vessel gas trolley furnace

2、Pressure vessel gas trolley furnace structure

The Pressure vessel gas trolley furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Pressure vessel gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Pressure vessel gas trolley furnace

3、Pressure vessel gas trolley furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Pressure vessel gas trolley furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Pressure vessel gas trolley furnace

As you can see from the live video.，One-combustion energy saving the main structure includes furnace chamber, convection chamber, Radiation chamber, ventilation system, recovery of waste heat and so on，This productSimple structure and reliable operation.。

4、Working principle of Pressure vessel gas trolley furnace

Pressure vessel gas trolley furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，it has been widely used in chemical industry, shipping, petroleum, surface treatment, material and other industries，it is an ideal choice for customers to buy Pressure vessel gas trolley furnace。

Pressure vessel gas trolley furnace

5、Introduction of Pressure vessel gas trolley furnace characteristics

Pressure vessel gas trolley furnace has the following characteristics

1. Stable and reliable

The Pressure vessel gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Pressure vessel gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Pressure vessel gas trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The Pressure vessel gas trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Pressure vessel gas trolley furnace

6、Brief introduction of One-combustion energy saving

One-combustion energy saving, as one of the professional and powerful Pressure vessel gas trolley furnace manufacturers in Jinan, produces Pressure vessel gas trolley furnace with reliable quality, affordable price and perfect after-sales, which have been successfully practiced in many processing plants at home and abroad.。

One-combustion energy saving

Pressure vessel gas trolley furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，features include Strong adaptability, Strong adaptability, energy-efficient, Easy to control and Easy to maintain。