What is a Rotary quenching heating furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Rotary quenching heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as Casting heating, anneal, temper, Forging heating and hardening and tempering。

1、Brief introduction of Rotary quenching heating furnace

Rotary quenching heating furnaceIt is a forging heating device using gas as fuel.，is a Rotary quenching heating furnace newly developed by One-combustion energy saving。

Rotary quenching heating furnace

2、Introduction of advantages of Rotary quenching heating furnace

Rotary quenching heating furnaces have the following advantages.

1. Improve product quality

Because the Rotary quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Rapid temperature rise

The Rotary quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Rotary quenching heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Improve product quality

Because the Rotary quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Intelligent control

The Rotary quenching heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Rotary quenching heating furnace

3、Rotary quenching heating furnace video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Rotary quenching heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Rotary quenching heating furnace

As you can see from the live video.，One-combustion energy saving it has the characteristics of energy saving and environmental protection, Easy to maintain, Stable and reliable, Strong adaptability and Easy to control。

4、Rotary quenching heating furnace structure composition

The Rotary quenching heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rotary quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Rotary quenching heating furnace

5、Rotary quenching heating furnace application

Rotary quenching heating furnaces have the following purposes.

1. Improve production efficiency

The Rotary quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Rotary quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Rotary quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Rotary quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Rotary quenching heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Rotary quenching heating furnace

6、Rotary quenching heating furnace use

The purpose of Rotary quenching heating furnace is introduced as follows:

1. Metal forging heating

The Rotary quenching heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Rotary quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Rotary quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Rotary quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Rotary quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Rotary quenching heating furnace

Rotary quenching heating furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，the product looks atmospheric.。