What is a Trolley mold preheating furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Trolley mold preheating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it is mainly composed of ventilation system, convection chamber, ventilation system, furnace chamber and Radiation chamber，it has the characteristics of energy saving and environmental protection, energy-efficient, Easy to maintain, Easy to control and Strong adaptability，is a kind of high quality and low price Trolley mold preheating furnace。

1、Brief introduction of Trolley mold preheating furnace

Trolley mold preheating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as Forging heating, normalizing, heat treatment, hardening and tempering and normalizing，It has the functions of Metal forging heating, Improve production efficiency, Metal forging heating, Metal melting and casting and Energy conservation and environmental protection。

Trolley mold preheating furnace

2、Trolley mold preheating furnace use

The purpose of Trolley mold preheating furnace is introduced as follows:

1. Metal forging heating

The Trolley mold preheating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Trolley mold preheating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Trolley mold preheating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Trolley mold preheating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Energy conservation and environmental protection

The Trolley mold preheating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Trolley mold preheating furnace

3、Trolley mold preheating furnace function

Trolley mold preheating furnaceit has the functions of quench, anneal, temper, Forging heating and Casting heating，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Trolley mold preheating furnace

4、Structural characteristics of Trolley mold preheating furnace

The Trolley mold preheating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Trolley mold preheating furnace

5、Trolley mold preheating furnace characteristics

The Trolley mold preheating furnace features are as follows:

1. Efficient heating

The Trolley mold preheating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to maintain

The structural design of the Trolley mold preheating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Trolley mold preheating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Trolley mold preheating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Trolley mold preheating furnace

6、Trolley mold preheating furnace price concessions

The Trolley mold preheating furnace price is introduced as follows:

1. technology content

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. Brand strength

At present, there are various brands of Trolley mold preheating furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Trolley mold preheating furnace are different.

3. technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

4. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Trolley mold preheating furnace price and service can meet the actual needs of customers.

5. Less intermediate links

If there is no middleman to earn the difference, then the Trolley mold preheating furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

Trolley mold preheating furnace

Trolley mold preheating furnaceis a common Trolley mold preheating furnace，features include energy-efficient, Stable and reliable, energy saving and environmental protection, Easy to maintain and Strong adaptability。