What is a Heat treatment equipment trolley furnace? Introduction to the principle of Forging furnace structure

Heat treatment equipment trolley furnaceIt is a forging heating device using gas as fuel.，customizable。

1、Brief introduction of Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，The structure is novel, special, advanced, reasonable and scientific.，structure mainly includes: furnace chamber, Radiation chamber, convection chamber, ventilation system, ventilation system and so on，the product looks beautiful.，it can be used in chemical industry, shipping, building materials, pharmacy, electron and other industries，it has the characteristics of energy-efficient, energy saving and environmental protection, Stable and reliable, Easy to maintain and energy-efficient。

Heat treatment equipment trolley furnace

2、Introduction of advantages of Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnaces have the following advantages.

1. Efficient combustion

The Heat treatment equipment trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Heat treatment equipment trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Heat treatment equipment trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Uniform heating

The Heat treatment equipment trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Heat treatment equipment trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Heat treatment equipment trolley furnace

3、Working principle of Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Heat treatment equipment trolley furnace，it has the structure of convection chamber, recovery of waste heat, furnace chamber, Radiation chamber and combustor，has been favored by more and more customers.。

Heat treatment equipment trolley furnace

4、Heat treatment equipment trolley furnace explanation video

The following is the live video of Heat treatment equipment trolley furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion. of One-combustion energy savingHeat treatment equipment trolley furnace.。

Heat treatment equipment trolley furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

5、Structural advantages of Heat treatment equipment trolley furnace

The Heat treatment equipment trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Heat treatment equipment trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Radiation chamber

The heat load of the main place for Heat treatment equipment trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Heat treatment equipment trolley furnace

6、Heat treatment equipment trolley furnace application

Heat treatment equipment trolley furnaces have the following purposes.

1. Improve production efficiency

The Heat treatment equipment trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Heat treatment equipment trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Heat treatment equipment trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Heat treatment equipment trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Heat treatment equipment trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Heat treatment equipment trolley furnace

Heat treatment equipment trolley furnacethe advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it is widely used in war industry, Household necessities, aerospace, petroleum, light industry and other industries。