Introduction to Trolley mold shell heating furnace and forging furnace advantages and features

Trolley mold shell heating furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Trolley mold shell heating furnace

Trolley mold shell heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，support customization。

Trolley mold shell heating furnace

2、Trolley mold shell heating furnace use

The purpose of Trolley mold shell heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Trolley mold shell heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Trolley mold shell heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Trolley mold shell heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Trolley mold shell heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Trolley mold shell heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Trolley mold shell heating furnace

3、Trolley mold shell heating furnace advantage

The advantages of Trolley mold shell heating furnace are as follows:

1. Wide application range

The Trolley mold shell heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Uniform heating

The Trolley mold shell heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Improve product quality

Because the Trolley mold shell heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Wide application range

The Trolley mold shell heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Trolley mold shell heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Trolley mold shell heating furnace

4、Trolley mold shell heating furnace function

Trolley mold shell heating furnacemultifunctional, with functions such as Forging heating, anneal, heat treatment, Forging heating and anneal，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are Easy to maintain, energy-efficient, Stable and reliable, Strong adaptability and energy-efficient，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，was developed and designed by One-combustion energy saving。

Trolley mold shell heating furnace

5、Structural advantages of Trolley mold shell heating furnace

The Trolley mold shell heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Trolley mold shell heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Trolley mold shell heating furnace

6、Trolley mold shell heating furnace structure

The Trolley mold shell heating furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Trolley mold shell heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Trolley mold shell heating furnace

Trolley mold shell heating furnacethe advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the main structure includes recovery of waste heat, convection chamber, Radiation chamber, ventilation system, ventilation system and so on，This productSimple structure and advanced technology.。