Introduction to Side door trolley forging heating furnace, Forging furnace specifications, model parameters

Side door trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of heat treatment, anneal, quench, heat treatment and anneal，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Side door trolley forging heating furnace

Side door trolley forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Side door trolley forging heating furnace

2、Side door trolley forging heating furnace application

Side door trolley forging heating furnaces have the following purposes.

1. Energy conservation and environmental protection

The Side door trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Side door trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Side door trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Side door trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Side door trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Side door trolley forging heating furnace

3、Functional advantages of Side door trolley forging heating furnace

Side door trolley forging heating furnaces have the following advantages.

1. Extend the service life of equipment

The Side door trolley forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. easy to operate

The operation interface of the Side door trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Improve product quality

Because the Side door trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Side door trolley forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Side door trolley forging heating furnace

4、Advantages of Side door trolley forging heating furnace principle

Side door trolley forging heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

Side door trolley forging heating furnace

5、Structural advantages of Side door trolley forging heating furnace

The Side door trolley forging heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Side door trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Side door trolley forging heating furnace

6、One-combustion energy saving service

Our company will not only provide customers with excellent quality Side door trolley forging heating furnace, but also choose a series of high-quality services such as appropriate specifications and models according to their actual needs.。

One-combustion energy saving

Side door trolley forging heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。