Introduction to Solid solution industrial furnace, Forging furnace advantages, characteristics and principles

Solid solution industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，be loved by our customers.。

1、Brief introduction of Solid solution industrial furnace

Solid solution industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Solid solution industrial furnace

2、Solid solution industrial furnace function

Solid solution industrial furnacemultifunctional, with functions such as heat treatment, anneal, temper, quench and Forging heating。

Solid solution industrial furnace

3、Structural advantages of Solid solution industrial furnace

The Solid solution industrial furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Solid solution industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Solid solution industrial furnace

4、Solid solution industrial furnace application

Solid solution industrial furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Solid solution industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Solid solution industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Solid solution industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Solid solution industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Solid solution industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Solid solution industrial furnace

5、Introduction of Solid solution industrial furnace characteristics

Solid solution industrial furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Solid solution industrial furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Stable and reliable

The Solid solution industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Solid solution industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Efficient heating

The Solid solution industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Stable and reliable

The Solid solution industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Solid solution industrial furnace

6、How much is the Solid solution industrial furnace?

The Solid solution industrial furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. cost of production

The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

3. market

If there is a large demand for Solid solution industrial furnace in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. region

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

Solid solution industrial furnace

Solid solution industrial furnacefeatures include Easy to control, Stable and reliable, Strong adaptability, energy-efficient and Easy to control，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。