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Introduction to Regenerative burner stepper industrial furnace and Forging furnace working principle

2025-5-27

Regenerative burner stepper industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the product looks atmospheric.。

1、Brief introduction of Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaceIt is a forging heating device using gas as fuel.,the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,features include energy-efficient, Strong adaptability, Easy to control, Easy to maintain and Stable and reliable,multifunctional, with functions such as anneal, Casting heating, quench, quench and temper,The structural design is more advanced and reasonable.,the main structure includes ventilation system, combustor, ventilation system, convection chamber, combustor and so on。

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

2、Regenerative burner stepper industrial furnace structure composition

The Regenerative burner stepper industrial furnace has the following structure

  1. Waste heat recovery system
  2. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. furnace chamber
  8. A space for holding metallic materials for heating.

  9. Radiation chamber
  10. The heat load of the main place for Regenerative burner stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

3、Functional advantages of Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaces have the following advantages.

  1. Rapid temperature rise
  2. The Regenerative burner stepper industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  3. Extend the service life of equipment
  4. The Regenerative burner stepper industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  5. Reduce operating costs
  6. The efficient combustion and waste heat recovery system of the Regenerative burner stepper industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

  7. Uniform heating
  8. The Regenerative burner stepper industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  9. Wide application range
  10. The Regenerative burner stepper industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

4、Regenerative burner stepper industrial furnace video live broadcast

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Regenerative burner stepper industrial furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd generally, it is composed of ventilation system, Radiation chamber, ventilation system, convection chamber, recovery of waste heat and other major components,This Regenerative burner stepper industrial furnaceThe overall structural design is relatively simple and compact.。

5、Regenerative burner stepper industrial furnace real beat

Take a look at the beautiful pictures of the Regenerative burner stepper industrial furnace, showing the product style.。

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Regenerative burner stepper industrial furnace price concessions

The Regenerative burner stepper industrial furnace price is introduced as follows:

  1. product function
  2. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  3. brand
  4. Different brands of products in the same series have more or less differences in product prices, and different brands of Regenerative burner stepper industrial furnace have more or less differences in price.

  5. Service factor
  6. There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Regenerative burner stepper industrial furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Regenerative burner stepper industrial furnace price can meet the purchasing needs of customers.

  7. Manufacturer's sales model
  8. If there is no middleman to earn the difference, then the Regenerative burner stepper industrial furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

  9. Brand strength
  10. At present, there are various brands of Regenerative burner stepper industrial furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Regenerative burner stepper industrial furnace are different.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。