Introduction to Profile heating furnace, Forging furnace advantages, characteristics and principles

Profile heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，structure mainly includes: ventilation system, ventilation system, convection chamber, combustor, Radiation chamber and so on，It has a wide range of uses, and is often used inMetal melting and casting,Energy conservation and environmental protection,Metal heat treatment,Metal forging heating,Improve production efficiency and so on。

1、Brief introduction of Profile heating furnace

Profile heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks beautiful.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，has been favored by more and more customers.。

Profile heating furnace

2、Profile heating furnace real shot picture

Haide Profile heating furnace manufacturing factory。

Profile heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural advantages of Profile heating furnace

The Profile heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Radiation chamber

The heat load of the main place for Profile heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Profile heating furnace

4、Profile heating furnace use

The purpose of Profile heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Profile heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Profile heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Profile heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Profile heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal heat treatment

In addition to forging heating, Profile heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Profile heating furnace

5、Profile heating furnace principle

Profile heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，it is mainly composed of recovery of waste heat, furnace chamber, ventilation system, combustor and recovery of waste heat，It is a product series that integrates Metal tempering, Improve production efficiency, Metal forging heating, Metal tempering and Energy conservation and environmental protection，is a common Profile heating furnace。

Profile heating furnace

Profile heating furnaceit is widely used in aerospace, shipping, Machinery manufacturing, pharmacy and machinery，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。