What is a Integrated quenching heat treatment furnace? Introduction to the advantages and characteristics of the Forging furnace

Integrated quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，customizable。

1、Brief introduction of Integrated quenching heat treatment furnace

Integrated quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is widely used in metallurgy, automobile, war industry, shipping, electron and other industries，is a Integrated quenching heat treatment furnace，Commonly used inEnergy conservation and environmental protection,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting and so on，it is an ideal choice for customers to buy Integrated quenching heat treatment furnace。

Integrated quenching heat treatment furnace

2、Working principle of Integrated quenching heat treatment furnace

Integrated quenching heat treatment furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，Widely used in Metal melting and casting, Metal heat treatment, Metal tempering, Metal forging heating and Metal heat treatment，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is based on One-combustion energy saving is a kind of Integrated quenching heat treatment furnace manufactured by One-combustion energy saving。

Integrated quenching heat treatment furnace

3、Integrated quenching heat treatment furnace HD real shot

You can buy Integrated quenching heat treatment furnace according to your needs and show you product videos.。

Integrated quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

4、Introduction of Integrated quenching heat treatment furnace characteristics

Integrated quenching heat treatment furnace has the following characteristics

1. Stable and reliable

The Integrated quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Integrated quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Integrated quenching heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Integrated quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Efficient heating

The Integrated quenching heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Integrated quenching heat treatment furnace

5、Integrated quenching heat treatment furnace application

Integrated quenching heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Integrated quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Integrated quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Integrated quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Integrated quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Integrated quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Integrated quenching heat treatment furnace

6、How much is the Integrated quenching heat treatment furnace?

The Integrated quenching heat treatment furnace price is introduced as follows:

1. company strength

Reliable manufacturers can produce excellent products, and such manufacturers have high comprehensive credibility and can design products in all directions. Therefore, compared with other manufacturers, such products have higher scientific and technological content and more functions. One-combustion energy saving's reputation and products are very high, and it is a trustworthy big brand and manufacturer.

2. raw material

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

3. mass discrepancy

The price of Integrated quenching heat treatment furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

4. Model size

The same type of equipment, with different models and sizes, has different investment costs, so the quotations to customers are naturally different. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

5. region

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

Integrated quenching heat treatment furnace

Integrated quenching heat treatment furnaceIt is mostly used in Metal forging heating, Metal tempering, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Improve production efficiency and so on，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。