Introduction to Rotary forging furnace and forging furnace advantages and features

Rotary forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Commonly used inEnergy conservation and environmental protection,Metal melting and casting,Metal tempering,Improve production efficiency,Metal tempering and so on，features include Easy to control, Easy to maintain, energy saving and environmental protection, Stable and reliable and Strong adaptability，Simple structure and advanced technology.，the main structure includes recovery of waste heat, ventilation system, Radiation chamber, convection chamber, furnace chamber and so on，multifunctional, with functions such as temper, Forging heating, Casting heating, hardening and tempering and heat treatment。

1、Brief introduction of Rotary forging furnace

Rotary forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a kind of high quality and low price Rotary forging furnace，the product looks beautiful.，has been favored by more and more customers.。

Rotary forging furnace

2、Rotary forging furnace characteristics

The Rotary forging furnace features are as follows:

1. Efficient heating

The Rotary forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Rotary forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Rotary forging furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Strong adaptability

The Rotary forging furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to control

The combustion system and ventilation system of the Rotary forging furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Rotary forging furnace

3、Rotary forging furnace structure

The Rotary forging furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Rotary forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Rotary forging furnace

4、Rotary forging furnace real shot picture

the product looks atmospheric., advanced technology, complete specifications and models。

Rotary forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Introduction of advantages of Rotary forging furnace

The advantages of Rotary forging furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Rotary forging furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Intelligent control

The Rotary forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Multiple fuel options

Although the Rotary forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. easy to operate

The operation interface of the Rotary forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Rotary forging furnace

6、How much is the Rotary forging furnace?

The Rotary forging furnace price is introduced as follows:

1. Overall configuration

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Rotary forging furnace has a higher cost performance.

2. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Rotary forging furnace price and service can meet the actual needs of customers.

3. Reasonable cost

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Rotary forging furnace will also fluctuate to some extent.

4. technology content

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

5. Manufacturer scale

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

Rotary forging furnace

Rotary forging furnaceit has been widely used in pharmacy, light industry, petroleum, material, automobile and other industries，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。