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Introduction to Tool steel heating furnace, introduction to heating furnace function advantages and characteristics

2025-5-27

Tool steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,structure mainly includes: ventilation system, furnace chamber, convection chamber, Radiation chamber, convection chamber and so on,Tool steel heating furnaceThe overall structural design is relatively simple and compact.,It has a wide range of uses, including Metal heat treatment, Metal melting and casting, Metal forging heating, Metal heat treatment and Metal forging heating。

1、Brief introduction of Tool steel heating furnace

Tool steel heating furnaceIt is a forging heating device using gas as fuel.,the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.,is a kind of high quality and low price Tool steel heating furnace。

Tool steel heating furnace

Tool steel heating furnace

2、Tool steel heating furnace HD picture

the product looks atmospheric., advanced technology, complete specifications and models。

Tool steel heating furnace

Tool steel heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Tool steel heating furnace principle

Tool steel heating furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,it has the functions of temper, Forging heating, quench, Casting heating and normalizing,the product looks beautiful.,has been favored by more and more customers.。

Tool steel heating furnace

Tool steel heating furnace

4、Tool steel heating furnace introduction video

Speak directly with facts on the spot。

Tool steel heating furnace

As you can see from the live video.,One-combustion energy saving It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

5、Tool steel heating furnace structure

The Tool steel heating furnace structure is introduced as follows:

  1. combustor
  2. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  3. convection chamber
  4. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  5. Radiation chamber
  6. The heat load of the main place for Tool steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. ventilation system
  8. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

Tool steel heating furnace

Tool steel heating furnace

6、Tool steel heating furnace price advantage

The Tool steel heating furnace price is introduced as follows:

  1. Brand strength
  2. At present, there are various brands of Tool steel heating furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Tool steel heating furnace are different.

  3. market competition
  4. With the increasingly fierce competition of Tool steel heating furnace, market factors have a certain influence on the price of Tool steel heating furnace. When the demand in the market increases and the supply remains unchanged, the price will rise. On the contrary, the price will fall. When there is an increase in supply and the demand remains unchanged, the price will rise, on the contrary, the price will fall.

  5. geographical position
  6. The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

  7. Service factor
  8. There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Tool steel heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Tool steel heating furnace price can meet the purchasing needs of customers.

  9. Less intermediate links
  10. Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

Tool steel heating furnace

Tool steel heating furnace

Tool steel heating furnaceIt has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.,it is widely used inaerospace,pharmacy,material,building materials,surface treatment and other industries。