Introduction to Chain lined spheroidization annealing furnace and heating furnace structure principle

Chain lined spheroidization annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，features include energy-efficient, Strong adaptability, energy-efficient, energy saving and environmental protection and Easy to control，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，the product looks atmospheric.，multifunctional, with functions such as quench, Casting heating, hardening and tempering, anneal and normalizing。

1、Brief introduction of Chain lined spheroidization annealing furnace

Chain lined spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，Stable and reliable,Easy to maintain,Strong adaptability,energy-efficient,Stable and reliable，is designed by One-combustion energy saving with advanced technology。

Chain lined spheroidization annealing furnace

2、Structural advantages of Chain lined spheroidization annealing furnace

The Chain lined spheroidization annealing furnace has the following structure

1. Radiation chamber

The heat load of the main place for Chain lined spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Chain lined spheroidization annealing furnace

3、Functional advantages of Chain lined spheroidization annealing furnace

Chain lined spheroidization annealing furnaces have the following advantages.

1. easy to operate

The operation interface of the Chain lined spheroidization annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Uniform heating

The Chain lined spheroidization annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Extend the service life of equipment

The Chain lined spheroidization annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Chain lined spheroidization annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Intelligent control

The Chain lined spheroidization annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Chain lined spheroidization annealing furnace

4、Advantages of Chain lined spheroidization annealing furnace principle

Chain lined spheroidization annealing furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it is widely used in building materials, light industry, heat treatment, aerospace, Machinery manufacturing and other industries，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，the product looks beautiful.，is a kind of Chain lined spheroidization annealing furnace manufactured by One-combustion energy saving。

Chain lined spheroidization annealing furnace

5、Chain lined spheroidization annealing furnace application

Chain lined spheroidization annealing furnaces have the following purposes.

1. Improve production efficiency

The Chain lined spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Chain lined spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Chain lined spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Chain lined spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Chain lined spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Chain lined spheroidization annealing furnace

6、Chain lined spheroidization annealing furnace price

The Chain lined spheroidization annealing furnace price is introduced as follows:

1. market

The difference between the supply and demand of manufacturers and customers will also affect the Chain lined spheroidization annealing furnace price. When the demand of customers on the market increases and the supply of products by manufacturers is small, the Chain lined spheroidization annealing furnace price will increase with the increase of demand. On the contrary, when the supply of product manufacturers on the market exceeds the demand of customers, the Chain lined spheroidization annealing furnace price will decrease.

2. Company size

Although there are many manufacturers of products in Shandong(Province), there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

3. market competition

Some external factors, such as market conditions, economic situation, industry rules, supply-demand relationship, etc., will also lead to certain fluctuations in Chain lined spheroidization annealing furnace prices, so this is also the main factor affecting prices.

4. Cost input

When the Chain lined spheroidization annealing furnace is manufactured, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

5. sales mode

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

Chain lined spheroidization annealing furnace

Chain lined spheroidization annealing furnaceMainly used forEnergy conservation and environmental protection,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection andMetal heat treatment，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。