Introduction to Roller shaft quenching and tempering heat treatment furnace, forging furnace advantages, characteristics and principles

Roller shaft quenching and tempering heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used inpharmacy,chemical industry,Household necessities,building materials,machinery and other industries，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。The following is to introduce the Roller shaft quenching and tempering heat treatment furnace:

1、Brief introduction of Roller shaft quenching and tempering heat treatment furnace

Roller shaft quenching and tempering heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，favorable price，be of high quality。

Roller shaft quenching and tempering heat treatment furnace

2、Roller shaft quenching and tempering heat treatment furnace use

The purpose of Roller shaft quenching and tempering heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Roller shaft quenching and tempering heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Roller shaft quenching and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller shaft quenching and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Roller shaft quenching and tempering heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Roller shaft quenching and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Roller shaft quenching and tempering heat treatment furnace

3、Roller shaft quenching and tempering heat treatment furnace principle

Roller shaft quenching and tempering heat treatment furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.，It is an efficient, energy-saving and environment-friendly metal heating device.。

Roller shaft quenching and tempering heat treatment furnace

4、Structural characteristics of Roller shaft quenching and tempering heat treatment furnace

The Roller shaft quenching and tempering heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller shaft quenching and tempering heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Roller shaft quenching and tempering heat treatment furnace

5、Roller shaft quenching and tempering heat treatment furnace characteristics

The Roller shaft quenching and tempering heat treatment furnace features are as follows:

1. Efficient heating

The Roller shaft quenching and tempering heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller shaft quenching and tempering heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Roller shaft quenching and tempering heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Roller shaft quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Roller shaft quenching and tempering heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Roller shaft quenching and tempering heat treatment furnace

Roller shaft quenching and tempering heat treatment furnaceenergy-efficient,Strong adaptability,Easy to control,Easy to maintain,Strong adaptability，It is a product series that integrates Metal melting and casting, Energy conservation and environmental protection, Metal tempering, Metal heat treatment and Improve production efficiency。