What is a Regenerative burner chain heat treatment furnace? Introduction to the advantages and characteristics of heating furnace functions

Regenerative burner chain heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Regenerative burner chain heat treatment furnace

Regenerative burner chain heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Easy to maintain,energy-efficient,energy saving and environmental protection,Strong adaptability,energy-efficient，is developed and improved by One-combustion energy saving。

Regenerative burner chain heat treatment furnace

2、Functional advantages of Regenerative burner chain heat treatment furnace

Regenerative burner chain heat treatment furnaces have the following advantages.

1. Efficient combustion

The Regenerative burner chain heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Regenerative burner chain heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner chain heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. easy to operate

The operation interface of the Regenerative burner chain heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Regenerative burner chain heat treatment furnace

3、Regenerative burner chain heat treatment furnace application

Regenerative burner chain heat treatment furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Regenerative burner chain heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Regenerative burner chain heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner chain heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner chain heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner chain heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Regenerative burner chain heat treatment furnace

4、Regenerative burner chain heat treatment furnace structure

The Regenerative burner chain heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative burner chain heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Regenerative burner chain heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative burner chain heat treatment furnace

5、Regenerative burner chain heat treatment furnace video

The following is the live video of Regenerative burner chain heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of One-combustion energy savingRegenerative burner chain heat treatment furnace.。

Regenerative burner chain heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

6、Regenerative burner chain heat treatment furnace price advantage

The Regenerative burner chain heat treatment furnace price is introduced as follows:

1. product costs

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

2. raw material

Different manufacturers have different material selection standards. The better the quality of the selected materials, the more expensive the products will be. On the contrary, the prices will be low. However, to avoid customers being deceived, compare several products of the same specification and model before deciding to purchase.

3. model

Specifications and models have a great influence on the price of Regenerative burner chain heat treatment furnace, so different specifications and models have different selling prices. Customers can reasonably select product specifications and models according to their own needs, so that products can meet their own required standards in terms of specifications and prices.

4. technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

5. Configuration level

Products of the same style, different configurations, the product price is definitely different, therefore, the Regenerative burner chain heat treatment furnace price is affected by the configuration, and the price varies.

Regenerative burner chain heat treatment furnace

Regenerative burner chain heat treatment furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。