What is a Trolley high-temperature heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Trolley high-temperature heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，is an advanced Trolley high-temperature heating furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Trolley high-temperature heating furnace

Trolley high-temperature heating furnaceIt is a forging heating device using gas as fuel.，features include Easy to maintain, Strong adaptability, energy-efficient, Stable and reliable and energy saving and environmental protection，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The structure is novel, special, advanced, reasonable and scientific.，structure mainly includes: Radiation chamber, furnace chamber, ventilation system, combustor, convection chamber and so on，it has been widely used in chemical industry, machinery, war industry, shipping, automobile and other industries。

Trolley high-temperature heating furnace

2、Trolley high-temperature heating furnace structure composition

The Trolley high-temperature heating furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Trolley high-temperature heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Trolley high-temperature heating furnace

3、Trolley high-temperature heating furnace application

Trolley high-temperature heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Trolley high-temperature heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Trolley high-temperature heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Trolley high-temperature heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Trolley high-temperature heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Trolley high-temperature heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Trolley high-temperature heating furnace

4、Introduction of Trolley high-temperature heating furnace characteristics

Trolley high-temperature heating furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Trolley high-temperature heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Trolley high-temperature heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Trolley high-temperature heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Trolley high-temperature heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Efficient heating

The Trolley high-temperature heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Trolley high-temperature heating furnace

5、Trolley high-temperature heating furnace performance advantage

Trolley high-temperature heating furnaces have the following advantages.

1. Efficient combustion

The Trolley high-temperature heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Extend the service life of equipment

The Trolley high-temperature heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The Trolley high-temperature heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Intelligent control

The Trolley high-temperature heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Trolley high-temperature heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Trolley high-temperature heating furnace

6、Trolley high-temperature heating furnace price consultation

The Trolley high-temperature heating furnace price is introduced as follows:

1. Low cost of raw materials

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

2. regional advantages

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

3. Configuration difference

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Trolley high-temperature heating furnace has a higher cost performance.

4. Company size

At present, there are many manufacturers of products on the market, some of which belong to direct selling manufacturers and some belong to middlemen. Direct selling manufacturers will cost less than middlemen, so the quotation for products will be lower. Therefore, it is recommended that customers buy products from direct selling manufacturers of Trolley high-temperature heating furnace. In addition, even direct selling manufacturers have different capital status, strength level and technology, and the quotation for Trolley high-temperature heating furnace will be different.

5. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Trolley high-temperature heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Trolley high-temperature heating furnace price can meet the purchasing needs of customers.

Trolley high-temperature heating furnace

Trolley high-temperature heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。