What is a Bright Annealing Heating Furnace? Introduction to the advantages and characteristics of the Forging furnace

Bright Annealing Heating FurnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the characteristics of energy-efficient, Stable and reliable, Easy to maintain, Easy to control and energy saving and environmental protection，the main structure includes furnace chamber, recovery of waste heat, ventilation system, Radiation chamber and combustor，is a kind of Bright Annealing Heating Furnace manufactured by One-combustion energy saving。

1、Brief introduction of Bright Annealing Heating Furnace

Bright Annealing Heating FurnaceIt is a forging heating device using gas as fuel.，is developed and improved by One-combustion energy saving。

Bright Annealing Heating Furnace

2、Bright Annealing Heating Furnace structure composition

The Bright Annealing Heating Furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Bright Annealing Heating Furnace

3、Bright Annealing Heating Furnace function

Bright Annealing Heating Furnacemultifunctional, with functions such as Forging heating, heat treatment, Casting heating, anneal and temper，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Bright Annealing Heating Furnace

4、Introduction of advantages of Bright Annealing Heating Furnace

Bright Annealing Heating Furnaces have the following advantages.

1. Multiple fuel options

Although the Bright Annealing Heating Furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. easy to operate

The operation interface of the Bright Annealing Heating Furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Improve product quality

Because the Bright Annealing Heating Furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Intelligent control

The Bright Annealing Heating Furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Rapid temperature rise

The Bright Annealing Heating Furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Bright Annealing Heating Furnace

5、Bright Annealing Heating Furnace application

Bright Annealing Heating Furnaces have the following purposes.

1. Improve production efficiency

The Bright Annealing Heating Furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Bright Annealing Heating Furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Bright Annealing Heating Furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal tempering

By properly heating and cooling the metal material, the Bright Annealing Heating Furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Bright Annealing Heating Furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Bright Annealing Heating Furnace

6、Bright Annealing Heating Furnace characteristics

The Bright Annealing Heating Furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Bright Annealing Heating Furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to maintain

The structural design of the Bright Annealing Heating Furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

The combustion system and ventilation system of the Bright Annealing Heating Furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Bright Annealing Heating Furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Bright Annealing Heating Furnace

Bright Annealing Heating Furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is a common Bright Annealing Heating Furnace。