Introduction to Industrial forging heating furnace, advantages, characteristics and principles of forging furnace

Industrial forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Industrial forging heating furnace:

1、Brief introduction of Industrial forging heating furnace

Industrial forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Industrial forging heating furnace

2、Advantages of Industrial forging heating furnace principle

Industrial forging heating furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks atmospheric.，it has the characteristics of Easy to control, Strong adaptability, energy saving and environmental protection, Easy to maintain and Stable and reliable，It is a forging heating device using gas as fuel.，multifunctional, with functions such as heat treatment, hardening and tempering, Forging heating, quench and temper。

Industrial forging heating furnace

3、Industrial forging heating furnace characteristics

The Industrial forging heating furnace features are as follows:

1. Stable and reliable

The Industrial forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Efficient heating

The Industrial forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Stable and reliable

The Industrial forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Industrial forging heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Industrial forging heating furnace

4、Industrial forging heating furnace structure

The Industrial forging heating furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Industrial forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Industrial forging heating furnace

5、Industrial forging heating furnace working site

You can buy Industrial forging heating furnace according to your needs and show you Industrial forging heating furnace videos.。

Industrial forging heating furnace

As you can see from the live video.，One-combustion energy saving Mainly used forEnergy conservation and environmental protection,Metal melting and casting,Metal forging heating,Improve production efficiency andMetal tempering。

6、Industrial forging heating furnace field real shot

Speak directly with facts on the spot。

Industrial forging heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Industrial forging heating furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it can be used in Household necessities, material, machinery, heat treatment, chemical industry and other industries，is a Industrial forging heating furnace。