Introduction to Casting trolley forging heating furnace and Forging furnace advantages and features

Casting trolley forging heating furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Casting trolley forging heating furnace

Casting trolley forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，widely used in war industry, material, Machinery manufacturing, machinery, heat treatment and other fields，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Casting trolley forging heating furnace

2、Casting trolley forging heating furnace advantage

The advantages of Casting trolley forging heating furnace are as follows:

1. Wide application range

The Casting trolley forging heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. easy to operate

The operation interface of the Casting trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Uniform heating

The Casting trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Extend the service life of equipment

The Casting trolley forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Improve product quality

Because the Casting trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Casting trolley forging heating furnace

3、Casting trolley forging heating furnace function

Casting trolley forging heating furnacemultifunctional, with functions such as quench, Casting heating, anneal, normalizing and heat treatment，the main features are energy saving and environmental protection, Easy to control, Easy to control, Stable and reliable and Easy to maintain。

Casting trolley forging heating furnace

4、Casting trolley forging heating furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Casting trolley forging heating furnace production process and production site, and gain favorable comments and recognition from customers.。

Casting trolley forging heating furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

5、Structural characteristics of Casting trolley forging heating furnace

The Casting trolley forging heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Casting trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Casting trolley forging heating furnace

6、Casting trolley forging heating furnace function

Casting trolley forging heating furnaceit has the functions of hardening and tempering, heat treatment, Casting heating, anneal and quench，is a kind of high quality and low price Casting trolley forging heating furnace，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it can be used in petroleum, pharmacy, automobile, electron, war industry and other industries。

Casting trolley forging heating furnace

Casting trolley forging heating furnaceit has the structure of furnace chamber, recovery of waste heat, combustor, furnace chamber and Radiation chamber，This productThe structural design is simple, novel and special.，It can be used for Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal tempering and so on。