What is a Gas chain grate furnace? How much is the price of the heating furnace?

Gas chain grate furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Stable and reliable,Strong adaptability,Easy to maintain,Easy to control,energy saving and environmental protection，is a Gas chain grate furnace。

1、Brief introduction of Gas chain grate furnace

Gas chain grate furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a Gas chain grate furnace newly developed by One-combustion energy saving。

Gas chain grate furnace

2、Gas chain grate furnace advantage

The advantages of Gas chain grate furnace are as follows:

1. Efficient combustion

The Gas chain grate furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Gas chain grate furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. easy to operate

The operation interface of the Gas chain grate furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Wide application range

The Gas chain grate furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Uniform heating

The Gas chain grate furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Gas chain grate furnace

3、Gas chain grate furnace structure

The Gas chain grate furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Gas chain grate furnace

4、Structural characteristics of Gas chain grate furnace

The Gas chain grate furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Gas chain grate furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Gas chain grate furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Gas chain grate furnace

5、Gas chain grate furnace use

The purpose of Gas chain grate furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Gas chain grate furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Gas chain grate furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Gas chain grate furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Gas chain grate furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Gas chain grate furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Gas chain grate furnace

6、Brief introduction of Gas chain grate furnace

Gas chain grate furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，The overall structural design is relatively simple and compact.，it is usually composed of convection chamber, furnace chamber, Radiation chamber, ventilation system and combustor，is based on One-combustion energy saving is an advanced Gas chain grate furnace developed by our company in combination with the actual situation of the industry。

Gas chain grate furnace

Gas chain grate furnaceIt is a forging heating device using gas as fuel.，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。