What is a High temperature tube quenching furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

High temperature tube quenching furnaceIt is a forging heating device using gas as fuel.。The following is to introduce the High temperature tube quenching furnace:

1、Brief introduction of High temperature tube quenching furnace

High temperature tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the functions of Forging heating, Casting heating, heat treatment, Casting heating and anneal，is developed and improved by One-combustion energy saving。

High temperature tube quenching furnace

2、High temperature tube quenching furnace function

High temperature tube quenching furnacemultifunctional, with functions such as quench, temper, hardening and tempering, Forging heating and normalizing，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

High temperature tube quenching furnace

3、Structural advantages of High temperature tube quenching furnace

The High temperature tube quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

High temperature tube quenching furnace

4、High temperature tube quenching furnace application

High temperature tube quenching furnaces have the following purposes.

1. Improve production efficiency

The High temperature tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the High temperature tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The High temperature tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, High temperature tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the High temperature tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

High temperature tube quenching furnace

5、High temperature tube quenching furnace HD real picture

There are many specifications and models of High temperature tube quenching furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

High temperature tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Why choose One-combustion energy saving?

Choosing a suitable High temperature tube quenching furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase High temperature tube quenching furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

High temperature tube quenching furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，the main features are energy-efficient, Stable and reliable, energy-efficient, Stable and reliable and Easy to control。