What is a Energy saving quenching heat treatment furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Energy saving quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，customizable。The following is to introduce the Energy saving quenching heat treatment furnace:

1、Brief introduction of Energy saving quenching heat treatment furnace

Energy saving quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，it has the functions of quench, heat treatment, normalizing, Forging heating and normalizing，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Easy to maintain,Stable and reliable,Strong adaptability,energy-efficient,Easy to control，has been favored by more and more customers.。

Energy saving quenching heat treatment furnace

2、Energy saving quenching heat treatment furnace structure

The Energy saving quenching heat treatment furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Energy saving quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Energy saving quenching heat treatment furnace

3、Energy saving quenching heat treatment furnace characteristics

The Energy saving quenching heat treatment furnace features are as follows:

1. Efficient heating

The Energy saving quenching heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Strong adaptability

The Energy saving quenching heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Easy to maintain

The structural design of the Energy saving quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Energy saving quenching heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Energy saving quenching heat treatment furnace

4、Energy saving quenching heat treatment furnace use

The purpose of Energy saving quenching heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Energy saving quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Energy saving quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Energy saving quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Energy saving quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Energy saving quenching heat treatment furnace

5、How much is the Energy saving quenching heat treatment furnace?

The Energy saving quenching heat treatment furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Energy saving quenching heat treatment furnace price and service can meet the actual needs of customers.

3. technology content

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

4. raw material

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

5. market quotation

In order to build their own brands, some manufacturers deliberately reduce the price of Energy saving quenching heat treatment furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

Energy saving quenching heat treatment furnace

6、One-combustion energy saving after-sales service

One-combustion energy saving manufacturer services include three aspects: pre-sale, in-sale and after-sale. Each stage is closely connected with each other, sincerely serving each customer, focusing on customer needs, providing customers with product knowledge training and regularly repairing products for customers, etc., which has been appreciated by new and old customers.。

One-combustion energy saving

Energy saving quenching heat treatment furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a Energy saving quenching heat treatment furnace，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。