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What is a Low temperature tempering heating furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

2025-5-27

Low temperature tempering heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,features include Stable and reliable, energy saving and environmental protection, Strong adaptability, Easy to control and Stable and reliable,Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.,Commonly used inMetal melting and casting,Metal forging heating,Energy conservation and environmental protection,Energy conservation and environmental protection,Metal tempering and so on,is a kind of Low temperature tempering heating furnace manufactured by One-combustion energy saving。The following is to introduce the Low temperature tempering heating furnace:

1、Brief introduction of Low temperature tempering heating furnace

Low temperature tempering heating furnaceIt is a forging heating device using gas as fuel.,features include Easy to maintain, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to control。

Low temperature tempering heating furnace

Low temperature tempering heating furnace

2、Low temperature tempering heating furnace function

Low temperature tempering heating furnacemultifunctional, with functions such as hardening and tempering, anneal, heat treatment, normalizing and Casting heating,at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,it is an ideal choice for customers to buy Low temperature tempering heating furnace。

Low temperature tempering heating furnace

Low temperature tempering heating furnace

3、Structural advantages of Low temperature tempering heating furnace

The Low temperature tempering heating furnace has the following structure

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. Waste heat recovery system
  4. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  5. Waste heat recovery system
  6. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. Radiation chamber
  10. The heat load of the main place for Low temperature tempering heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Low temperature tempering heating furnace

Low temperature tempering heating furnace

4、Low temperature tempering heating furnace application

Low temperature tempering heating furnaces have the following purposes.

  1. Metal tempering
  2. By properly heating and cooling the metal material, the Low temperature tempering heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  3. Metal heat treatment
  4. In addition to forging heating, Low temperature tempering heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  5. Improve production efficiency
  6. The Low temperature tempering heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  7. Metal melting and casting
  8. Although it is mainly used for forging heating, some types of Low temperature tempering heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  9. Energy conservation and environmental protection
  10. The Low temperature tempering heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Low temperature tempering heating furnace

Low temperature tempering heating furnace

5、Low temperature tempering heating furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Low temperature tempering heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Low temperature tempering heating furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd the product looks beautiful.。

Low temperature tempering heating furnacemultifunctional, with functions such as normalizing, hardening and tempering, anneal, quench and temper,in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,it has been widely used in material, shipping, aerospace, light industry, Household necessities and other industries。