What is a Low temperature quenching and tempering heat treatment furnace? Introduction to the Working Principle of Forging furnace

Low temperature quenching and tempering heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，the main structure includes Radiation chamber, convection chamber, Radiation chamber, furnace chamber and combustor，This Low temperature quenching and tempering heat treatment furnaceSimple structure and reliable operation.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Low temperature quenching and tempering heat treatment furnace

Low temperature quenching and tempering heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the functions of Forging heating, Casting heating, heat treatment, Forging heating and anneal，It has a wide range of uses, including Metal forging heating, Metal melting and casting, Metal heat treatment, Improve production efficiency and Energy conservation and environmental protection，it is widely used in Machinery manufacturing, petroleum, chemical industry, automobile and pharmacy，is an advanced Low temperature quenching and tempering heat treatment furnace developed by our company in combination with the actual situation of the industry。

Low temperature quenching and tempering heat treatment furnace

2、Introduction of advantages of Low temperature quenching and tempering heat treatment furnace

Low temperature quenching and tempering heat treatment furnaces have the following advantages.

1. Extend the service life of equipment

The Low temperature quenching and tempering heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Extend the service life of equipment

The Low temperature quenching and tempering heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Uniform heating

The Low temperature quenching and tempering heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Low temperature quenching and tempering heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Low temperature quenching and tempering heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Low temperature quenching and tempering heat treatment furnace

3、Introduction of Low temperature quenching and tempering heat treatment furnace characteristics

Low temperature quenching and tempering heat treatment furnace has the following characteristics

1. Easy to maintain

The structural design of the Low temperature quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Low temperature quenching and tempering heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Low temperature quenching and tempering heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to control

The combustion system and ventilation system of the Low temperature quenching and tempering heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Strong adaptability

The Low temperature quenching and tempering heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Low temperature quenching and tempering heat treatment furnace

4、Low temperature quenching and tempering heat treatment furnace use

The purpose of Low temperature quenching and tempering heat treatment furnace is introduced as follows:

1. Metal forging heating

The Low temperature quenching and tempering heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Low temperature quenching and tempering heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Low temperature quenching and tempering heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Low temperature quenching and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Low temperature quenching and tempering heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Low temperature quenching and tempering heat treatment furnace

5、Low temperature quenching and tempering heat treatment furnace characteristics

The Low temperature quenching and tempering heat treatment furnace features are as follows:

1. Stable and reliable

The Low temperature quenching and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Low temperature quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Low temperature quenching and tempering heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Low temperature quenching and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Low temperature quenching and tempering heat treatment furnace

6、Brief introduction of Low temperature quenching and tempering heat treatment furnace

Low temperature quenching and tempering heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Low temperature quenching and tempering heat treatment furnace，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it has the functions of quench, heat treatment, Casting heating, temper and normalizing。

Low temperature quenching and tempering heat treatment furnace

Low temperature quenching and tempering heat treatment furnacethe advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it is mainly composed of ventilation system, recovery of waste heat, convection chamber, ventilation system and Radiation chamber。