Introduction to Integral quenching furnace and heating furnace working principle

Integral quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Integral quenching furnace

Integral quenching furnaceIt is a forging heating device using gas as fuel.，the product looks beautiful.，It is a product series that integrates Metal melting and casting, Improve production efficiency, Metal heat treatment, Energy conservation and environmental protection and Metal melting and casting，the product looks beautiful.，customizable。

Integral quenching furnace

2、Working principle of Integral quenching furnace

Integral quenching furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Integral quenching furnace

3、Integral quenching furnace characteristics

The Integral quenching furnace features are as follows:

1. Efficient heating

The Integral quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Integral quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Efficient heating

The Integral quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to control

The combustion system and ventilation system of the Integral quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Integral quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Integral quenching furnace

4、Introduction of advantages of Integral quenching furnace

Integral quenching furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Integral quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Integral quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Multiple fuel options

Although the Integral quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. easy to operate

The operation interface of the Integral quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Integral quenching furnace

5、Integral quenching furnace video

The following is the live video of Integral quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved. of One-combustion energy savingIntegral quenching furnace.。

Integral quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd is a kind of high quality and low price Integral quenching furnace。

6、Integral quenching furnace performance advantage

The advantages of Integral quenching furnace are as follows:

1. Multiple fuel options

Although the Integral quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Efficient combustion

The Integral quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Integral quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Improve product quality

Because the Integral quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Rapid temperature rise

The Integral quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Integral quenching furnace

Integral quenching furnacemultifunctional, with functions such as normalizing, Forging heating, hardening and tempering, temper and heat treatment，the product looks atmospheric.，It is a forging heating device using gas as fuel.。