Introduction to High temperature continuous quenching industrial furnace and heating furnace structure principle

High temperature continuous quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，features include Stable and reliable, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to maintain，it has been widely used in light industry, metallurgy, war industry, aerospace, electron and other industries，multifunctional, with functions such as quench, hardening and tempering, heat treatment, anneal and normalizing。

1、Brief introduction of High temperature continuous quenching industrial furnace

High temperature continuous quenching industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is an ideal choice for customers to buy High temperature continuous quenching industrial furnace。

High temperature continuous quenching industrial furnace

2、Advantages of High temperature continuous quenching industrial furnace principle

High temperature continuous quenching industrial furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，Cheap and high quality。

High temperature continuous quenching industrial furnace

3、High temperature continuous quenching industrial furnace performance advantage

High temperature continuous quenching industrial furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the High temperature continuous quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Efficient combustion

The High temperature continuous quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Extend the service life of equipment

The High temperature continuous quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Improve product quality

Because the High temperature continuous quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

High temperature continuous quenching industrial furnace

4、High temperature continuous quenching industrial furnace structure composition

The High temperature continuous quenching industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature continuous quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for High temperature continuous quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

High temperature continuous quenching industrial furnace

5、Physical picture of High temperature continuous quenching industrial furnace

HD picture of One-combustion energy saving High temperature continuous quenching industrial furnace,Easy to control。

High temperature continuous quenching industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、High temperature continuous quenching industrial furnace principle

High temperature continuous quenching industrial furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Commonly used inEnergy conservation and environmental protection,Energy conservation and environmental protection,Metal melting and casting,Metal forging heating,Metal tempering and so on，the main features are energy-efficient, Easy to maintain, energy saving and environmental protection, Stable and reliable and Easy to control。

High temperature continuous quenching industrial furnace

High temperature continuous quenching industrial furnacethe product looks atmospheric.，is a popular High temperature continuous quenching industrial furnace。