What is a Continuous isothermal quenching furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Continuous isothermal quenching furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，generally, it is composed of ventilation system, Radiation chamber, combustor, convection chamber, furnace chamber and other major components，This Continuous isothermal quenching furnaceThe overall structural design is simple and novel.，is a Continuous isothermal quenching furnace newly developed by One-combustion energy saving。

1、Brief introduction of Continuous isothermal quenching furnace

Continuous isothermal quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Continuous isothermal quenching furnace

2、Introduction of Continuous isothermal quenching furnace characteristics

Continuous isothermal quenching furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Continuous isothermal quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Strong adaptability

The Continuous isothermal quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to maintain

The structural design of the Continuous isothermal quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Continuous isothermal quenching furnace

3、Continuous isothermal quenching furnace video

The following is the live video of Continuous isothermal quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of Continuous isothermal quenching furnace.。

Continuous isothermal quenching furnace

As you can see from the live video.，One-combustion energy saving it has the functions of temper, quench, normalizing, heat treatment and anneal。

4、Continuous isothermal quenching furnace application

Continuous isothermal quenching furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Continuous isothermal quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous isothermal quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Continuous isothermal quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Continuous isothermal quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Continuous isothermal quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Continuous isothermal quenching furnace

5、Continuous isothermal quenching furnace function

Continuous isothermal quenching furnaceit has the functions of temper, hardening and tempering, Forging heating, Casting heating and quench，Mainly used forMetal heat treatment,Improve production efficiency,Metal tempering,Metal forging heating andEnergy conservation and environmental protection，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，super quality and competitive price。

Continuous isothermal quenching furnace

6、Continuous isothermal quenching furnace price advantage

The Continuous isothermal quenching furnace price is introduced as follows:

1. Proper management mode

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Continuous isothermal quenching furnace is low.

2. specifications and models

The price of Continuous isothermal quenching furnace mainly depends on its different specifications. The products with larger specifications will have higher relative products and bring more benefits to customers.

3. deploy

Products of the same style, different configurations, the product price is definitely different, therefore, the Continuous isothermal quenching furnace price is affected by the configuration, and the price varies.

4. raw material

The quality of material selection is one of the main factors that directly affect the Continuous isothermal quenching furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

5. Product technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

Continuous isothermal quenching furnace

Continuous isothermal quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。