Introduction to Split type heat treatment heating furnace, introduction to forging furnace advantages and characteristics

Split type heat treatment heating furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Split type heat treatment heating furnace

Split type heat treatment heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it can be used in heat treatment, automobile, shipping, war industry, Household necessities and other industries，the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Widely used in Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Metal melting and casting and Metal tempering，multifunctional, with functions such as quench, heat treatment, temper, hardening and tempering and heat treatment。

Split type heat treatment heating furnace

2、Functional advantages of Split type heat treatment heating furnace

Split type heat treatment heating furnaces have the following advantages.

1. Uniform heating

The Split type heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. easy to operate

The operation interface of the Split type heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Extend the service life of equipment

The Split type heat treatment heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Split type heat treatment heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Split type heat treatment heating furnace

3、Structural advantages of Split type heat treatment heating furnace

The Split type heat treatment heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Split type heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Split type heat treatment heating furnace

4、Introduction of Split type heat treatment heating furnace characteristics

Split type heat treatment heating furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Split type heat treatment heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Split type heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Split type heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Split type heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the Split type heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Split type heat treatment heating furnace

5、Split type heat treatment heating furnace picture

One-combustion energy saving Split type heat treatment heating furnace came in many pictures, which made everyone feast their eyes.。

Split type heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Introduction of Split type heat treatment heating furnace characteristics

Split type heat treatment heating furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Split type heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Split type heat treatment heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Split type heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Efficient heating

The Split type heat treatment heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Split type heat treatment heating furnace

Split type heat treatment heating furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the product looks atmospheric.。