What is a Double car mold shell roasting furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Double car mold shell roasting furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Double car mold shell roasting furnace newly developed by One-combustion energy saving。

1、Brief introduction of Double car mold shell roasting furnace

Double car mold shell roasting furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a kind of high quality and low price Double car mold shell roasting furnace，support customization。

Double car mold shell roasting furnace

2、Introduction of advantages of Double car mold shell roasting furnace

The advantages of Double car mold shell roasting furnace are as follows:

1. Efficient combustion

The Double car mold shell roasting furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Rapid temperature rise

The Double car mold shell roasting furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Double car mold shell roasting furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Intelligent control

The Double car mold shell roasting furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Multiple fuel options

Although the Double car mold shell roasting furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Double car mold shell roasting furnace

3、Double car mold shell roasting furnace use

The purpose of Double car mold shell roasting furnace is introduced as follows:

1. Metal forging heating

The Double car mold shell roasting furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Double car mold shell roasting furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Double car mold shell roasting furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Double car mold shell roasting furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Double car mold shell roasting furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Double car mold shell roasting furnace

4、Working principle of Double car mold shell roasting furnace

Double car mold shell roasting furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a popular Double car mold shell roasting furnace，multifunctional, with functions such as hardening and tempering, normalizing, temper, heat treatment and hardening and tempering，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，is based on One-combustion energy saving is an advanced Double car mold shell roasting furnace developed by our company in combination with the actual situation of the industry。

Double car mold shell roasting furnace

5、Double car mold shell roasting furnace function

Double car mold shell roasting furnaceit has the functions of anneal, quench, heat treatment, temper and Casting heating，features include energy saving and environmental protection, Easy to control, Easy to maintain, Stable and reliable and energy saving and environmental protection，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the structure of ventilation system, ventilation system, ventilation system, ventilation system and Radiation chamber，be loved by our customers.。

Double car mold shell roasting furnace

Double car mold shell roasting furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，It is an efficient, energy-saving and environment-friendly metal heating device.。