What is a Continuous roll mold heating furnace? Introduction to the principle of Forging furnace structure

Continuous roll mold heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Continuous roll mold heating furnace

Continuous roll mold heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，generally, it is composed of Radiation chamber, recovery of waste heat, ventilation system, combustor, furnace chamber and other major components，Continuous roll mold heating furnaceThe overall structural design is simple, diverse and beautiful.，the product looks atmospheric.，is a kind of high quality and low price Continuous roll mold heating furnace，be loved by our customers.。

Continuous roll mold heating furnace

2、Continuous roll mold heating furnace function

Continuous roll mold heating furnacemultifunctional, with functions such as quench, temper, hardening and tempering, heat treatment and Casting heating，It has a wide range of uses, including Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting, Metal tempering and Energy conservation and environmental protection，the product looks beautiful.，it is widely used in Household necessities, heat treatment, machinery, electron and light industry，Widely used in Improve production efficiency, Metal forging heating, Metal heat treatment, Energy conservation and environmental protection and Metal tempering。

Continuous roll mold heating furnace

3、Continuous roll mold heating furnace application

Continuous roll mold heating furnaces have the following purposes.

1. Metal forging heating

The Continuous roll mold heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Continuous roll mold heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roll mold heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Continuous roll mold heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Continuous roll mold heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Continuous roll mold heating furnace

4、Advantages of Continuous roll mold heating furnace principle

Continuous roll mold heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the main structure includes convection chamber, ventilation system, furnace chamber, ventilation system, recovery of waste heat and so on，Continuous roll mold heating furnaceThe overall structural design is relatively simple，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，the product looks atmospheric.，It has a wide range of uses, and is often used inMetal melting and casting,Improve production efficiency,Metal forging heating,Metal heat treatment,Improve production efficiency and so on。

Continuous roll mold heating furnace

5、Continuous roll mold heating furnace structure composition

The Continuous roll mold heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous roll mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Continuous roll mold heating furnace

6、Video analysis of Continuous roll mold heating furnace

You can buy Continuous roll mold heating furnace according to your needs and show you product videos.。

Continuous roll mold heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as anneal, Forging heating, Casting heating, normalizing and temper。

Continuous roll mold heating furnaceIt has the functions of Metal forging heating, Improve production efficiency, Metal melting and casting, Metal tempering and Metal heat treatment，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。