Introduction to Fully automatic heat treatment industrial furnace, advantages, characteristics and principles of Forging furnace

Fully automatic heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as Forging heating, heat treatment, temper, Casting heating and normalizing，is a popular Fully automatic heat treatment industrial furnace，it is widely used inaerospace,chemical industry,light industry,surface treatment,Machinery manufacturing and other industries，is based on One-combustion energy saving is an advanced Fully automatic heat treatment industrial furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Fully automatic heat treatment industrial furnace

Fully automatic heat treatment industrial furnaceIt is a forging heating device using gas as fuel.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Fully automatic heat treatment industrial furnace

2、Fully automatic heat treatment industrial furnace structure composition

The Fully automatic heat treatment industrial furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Fully automatic heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Fully automatic heat treatment industrial furnace

3、Fully automatic heat treatment industrial furnace performance advantage

The advantages of Fully automatic heat treatment industrial furnace are as follows:

1. Rapid temperature rise

The Fully automatic heat treatment industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. easy to operate

The operation interface of the Fully automatic heat treatment industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Intelligent control

The Fully automatic heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Fully automatic heat treatment industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Fully automatic heat treatment industrial furnace

4、Video analysis of Fully automatic heat treatment industrial furnace

On-site aerial photography of Fully automatic heat treatment industrial furnace。

Fully automatic heat treatment industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the functions of quench, quench, hardening and tempering, Forging heating and temper。

5、Advantages of Fully automatic heat treatment industrial furnace principle

Fully automatic heat treatment industrial furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Widely used in Metal tempering, Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency and Metal melting and casting，it has the functions of normalizing, Casting heating, heat treatment, anneal and quench。

Fully automatic heat treatment industrial furnace

6、How much is the Fully automatic heat treatment industrial furnace?

The Fully automatic heat treatment industrial furnace price is introduced as follows:

1. Reasonable sales model

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

2. technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Fully automatic heat treatment industrial furnace have more or less differences in price.

Fully automatic heat treatment industrial furnace

Fully automatic heat treatment industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.。