Introduction to Split flow heating furnace, how much is the price of the Forging furnace?

Split flow heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，customizable。The following is to introduce the Split flow heating furnace:

1、Brief introduction of Split flow heating furnace

Split flow heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Split flow heating furnace

2、Split flow heating furnace use

The purpose of Split flow heating furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Split flow heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Split flow heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Split flow heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Split flow heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Split flow heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Split flow heating furnace

3、Split flow heating furnace working site

Speak directly with facts on the spot。

Split flow heating furnace

As you can see from the live video.，One-combustion energy saving It has a wide range of uses, and is often used inMetal tempering,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Metal heat treatment and so on。

4、Split flow heating furnace application

Split flow heating furnaces have the following purposes.

1. Improve production efficiency

The Split flow heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Split flow heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Split flow heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Split flow heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Split flow heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Split flow heating furnace

5、Structural characteristics of Split flow heating furnace

The Split flow heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Split flow heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Split flow heating furnace

6、One-combustion energy saving delivery site

On-site aerial photography of Split flow heating furnace。

Split flow heating furnace

As you can see from the live video.One-combustion energy saving it has the functions of Forging heating, heat treatment, quench, Casting heating and anneal。

Split flow heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main features are Easy to control, Stable and reliable, Easy to maintain, Strong adaptability and energy-efficient。