Introduction to Roller type mold heating furnace and forging furnace structure principle

Roller type mold heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。The following is to introduce the Roller type mold heating furnace:

1、Brief introduction of Roller type mold heating furnace

Roller type mold heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a Roller type mold heating furnace。

Roller type mold heating furnace

2、Roller type mold heating furnace characteristics

The Roller type mold heating furnace features are as follows:

1. Strong adaptability

The Roller type mold heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to maintain

The structural design of the Roller type mold heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Roller type mold heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller type mold heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Roller type mold heating furnace

3、Physical picture of Roller type mold heating furnace

There are many specifications and models of Roller type mold heating furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

Roller type mold heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural characteristics of Roller type mold heating furnace

The Roller type mold heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Roller type mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Roller type mold heating furnace

5、Roller type mold heating furnace video live broadcast

The following is the live video of Roller type mold heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency. of Roller type mold heating furnace.。

Roller type mold heating furnace

As you can see from the live video.，One-combustion energy saving the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。

6、How much is the Roller type mold heating furnace?

The Roller type mold heating furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Roller type mold heating furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Roller type mold heating furnace are different.

2. geographical position

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving address:Shandong(Province) has convenient transportation, which provides a good convenience for the transportation of Roller type mold heating furnace.

3. Company size

Although there are many manufacturers of products in Jinan, there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Reasonable sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Roller type mold heating furnace is low.

Roller type mold heating furnace

Roller type mold heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as quench, hardening and tempering, Casting heating, temper and normalizing，is a popular Roller type mold heating furnace。