What is a Rapid forging heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Rapid forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

1、Brief introduction of Rapid forging heating furnace

Rapid forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the functions of Casting heating, heat treatment, quench, hardening and tempering and anneal。

Rapid forging heating furnace

2、Introduction of advantages of Rapid forging heating furnace

Rapid forging heating furnaces have the following advantages.

1. Efficient combustion

The Rapid forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. easy to operate

The operation interface of the Rapid forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Multiple fuel options

Although the Rapid forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Intelligent control

The Rapid forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Rapid forging heating furnace

3、Working principle of Rapid forging heating furnace

Rapid forging heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，has been favored by more and more customers.。

Rapid forging heating furnace

4、Rapid forging heating furnace HD real picture

Provide a variety of specifications and models of Rapid forging heating furnace, high-definition picture list.。

Rapid forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Rapid forging heating furnace characteristics

The Rapid forging heating furnace features are as follows:

1. Efficient heating

The Rapid forging heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to maintain

The structural design of the Rapid forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Strong adaptability

The Rapid forging heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Rapid forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Rapid forging heating furnace

6、Structural characteristics of Rapid forging heating furnace

The Rapid forging heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Rapid forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Rapid forging heating furnace

Rapid forging heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as temper, heat treatment, normalizing, Forging heating and hardening and tempering。