What is a Through forging heating furnace?

Through forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，has been favored by more and more customers.。The following is to introduce the Through forging heating furnace:

1、Brief introduction of Through forging heating furnace

Through forging heating furnaceIt is a forging heating device using gas as fuel.，widely used in electron, surface treatment, war industry, aerospace, heat treatment and other fields，multifunctional, with functions such as quench, heat treatment, anneal, normalizing and Casting heating，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Through forging heating furnace

2、Through forging heating furnace function

Through forging heating furnaceit has the functions of quench, hardening and tempering, Forging heating, temper and heat treatment，generally, it is composed of ventilation system, recovery of waste heat, Radiation chamber, combustor, ventilation system and other major components，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Through forging heating furnace

3、Through forging heating furnace use

The purpose of Through forging heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Through forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Through forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Through forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Through forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal tempering

By properly heating and cooling the metal material, the Through forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Through forging heating furnace

4、Through forging heating furnace function

Through forging heating furnacemultifunctional, with functions such as hardening and tempering, Forging heating, quench, anneal and Casting heating，is developed and improved by One-combustion energy saving。

Through forging heating furnace

5、Introduction of Through forging heating furnace characteristics

Through forging heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Through forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Through forging heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Through forging heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to maintain

The structural design of the Through forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Through forging heating furnace

6、Through forging heating furnace price consultation

The Through forging heating furnace price is introduced as follows:

1. Reasonable cost

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

2. Product configuration difference

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Through forging heating furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Through forging heating furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

3. Company size

Although there are many manufacturers of products in Shandong(Province), there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

4. quality factor

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

5. Model type

There are many specifications and models of Through forging heating furnace, and different specifications and models must have different production processes. Moreover, the capital spent on the production of large-sized products must be much more than that of small-sized products, so the price of large-sized products is relatively high.

Through forging heating furnace

Through forging heating furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a kind of high quality and low price Through forging heating furnace，it has the functions of normalizing, temper, heat treatment, normalizing and quench。