Introduction and advantages of Split type gas trolley furnace

Split type gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Split type gas trolley furnace

Split type gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, energy saving and environmental protection, Stable and reliable, energy-efficient and energy saving and environmental protection，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，multifunctional, with functions such as quench, hardening and tempering, Forging heating, anneal and normalizing，energy-efficient,Strong adaptability,Easy to maintain,Stable and reliable,Easy to control。

Split type gas trolley furnace

2、Split type gas trolley furnace structure

The Split type gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Split type gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Split type gas trolley furnace

3、Split type gas trolley furnace function

Split type gas trolley furnaceit has the functions of Casting heating, heat treatment, temper, quench and heat treatment，the main features are Stable and reliable, energy-efficient, Strong adaptability, Easy to maintain and energy saving and environmental protection，widely used in pharmacy, material, Household necessities, shipping, Machinery manufacturing and other fields，it is an ideal choice for customers to buy Split type gas trolley furnace。

Split type gas trolley furnace

4、Split type gas trolley furnace performance advantage

Split type gas trolley furnaces have the following advantages.

1. Extend the service life of equipment

The Split type gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Intelligent control

The Split type gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Efficient combustion

The Split type gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Extend the service life of equipment

The Split type gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Improve product quality

Because the Split type gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Split type gas trolley furnace

5、Working principle of Split type gas trolley furnace

Split type gas trolley furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，The structural design is more advanced and reasonable.，it is mainly composed of convection chamber, Radiation chamber, ventilation system, furnace chamber and ventilation system，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，is based on One-combustion energy saving is a kind of Split type gas trolley furnace manufactured by One-combustion energy saving。

Split type gas trolley furnace

6、Split type gas trolley furnace use

The purpose of Split type gas trolley furnace is introduced as follows:

1. Metal forging heating

The Split type gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Split type gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Split type gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Split type gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Split type gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Split type gas trolley furnace

Split type gas trolley furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，features include Strong adaptability, Easy to maintain, Easy to control, energy saving and environmental protection and energy-efficient。