Introduction to Energy saving tube type roasting furnace, advantages, characteristics and principles of forging furnace

Energy saving tube type roasting furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Commonly used inMetal forging heating,Metal melting and casting,Energy conservation and environmental protection,Metal tempering,Metal melting and casting and so on，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as Forging heating, heat treatment, anneal, quench and temper，has been favored by more and more customers.。

1、Brief introduction of Energy saving tube type roasting furnace

Energy saving tube type roasting furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is mainly composed of ventilation system, combustor, combustor, ventilation system and ventilation system，the main features are Stable and reliable, Strong adaptability, energy-efficient, energy saving and environmental protection and Stable and reliable，the product looks atmospheric.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Energy saving tube type roasting furnace

2、Energy saving tube type roasting furnace application

Energy saving tube type roasting furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Energy saving tube type roasting furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Energy saving tube type roasting furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Energy saving tube type roasting furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving tube type roasting furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Energy saving tube type roasting furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Energy saving tube type roasting furnace

3、Energy saving tube type roasting furnace function

Energy saving tube type roasting furnaceit has the functions of normalizing, hardening and tempering, heat treatment, normalizing and anneal，Mainly used forImprove production efficiency,Metal heat treatment,Metal forging heating,Improve production efficiency andEnergy conservation and environmental protection，it has the characteristics of Easy to maintain, energy saving and environmental protection, Stable and reliable, energy-efficient and Strong adaptability，it is an ideal choice for customers to buy Energy saving tube type roasting furnace。

Energy saving tube type roasting furnace

4、Structural advantages of Energy saving tube type roasting furnace

The Energy saving tube type roasting furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving tube type roasting furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Energy saving tube type roasting furnace

5、Working principle of Energy saving tube type roasting furnace

Energy saving tube type roasting furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，Easy to control,energy saving and environmental protection,Strong adaptability,Stable and reliable,Easy to maintain，the product looks atmospheric.，is developed and improved by One-combustion energy saving。

Energy saving tube type roasting furnace

6、Video analysis of Energy saving tube type roasting furnace

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Energy saving tube type roasting furnace production process and production site, and gain favorable comments and recognition from customers.。

Energy saving tube type roasting furnace

As you can see from the live video.，One-combustion energy saving the main structure includes recovery of waste heat, furnace chamber, convection chamber, Radiation chamber, ventilation system and so on，This Energy saving tube type roasting furnaceThe overall structural design is simple, diverse and beautiful.。

Energy saving tube type roasting furnacethe product looks beautiful.，features include Easy to control, Easy to maintain, Strong adaptability, energy-efficient and energy saving and environmental protection。