What is a Split type quenching industrial furnace?

Split type quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it has the functions of heat treatment, hardening and tempering, normalizing, temper and anneal，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Split type quenching industrial furnace

Split type quenching industrial furnaceIt is a forging heating device using gas as fuel.，Mainly used forMetal tempering,Metal forging heating,Metal melting and casting,Energy conservation and environmental protection andMetal forging heating。

Split type quenching industrial furnace

2、Functional advantages of Split type quenching industrial furnace

Split type quenching industrial furnaces have the following advantages.

1. Extend the service life of equipment

The Split type quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Wide application range

The Split type quenching industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Rapid temperature rise

The Split type quenching industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Split type quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Multiple fuel options

Although the Split type quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Split type quenching industrial furnace

3、Structural characteristics of Split type quenching industrial furnace

The Split type quenching industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Split type quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Split type quenching industrial furnace

4、Functional advantages of Split type quenching industrial furnace

Split type quenching industrial furnaces have the following advantages.

1. Intelligent control

The Split type quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. easy to operate

The operation interface of the Split type quenching industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Efficient combustion

The Split type quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Multiple fuel options

Although the Split type quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Split type quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

Split type quenching industrial furnace

5、Split type quenching industrial furnace use

The purpose of Split type quenching industrial furnace is introduced as follows:

1. Improve production efficiency

The Split type quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Split type quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal forging heating

The Split type quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Split type quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Split type quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Split type quenching industrial furnace

6、Split type quenching industrial furnace application

Split type quenching industrial furnaces have the following purposes.

1. Energy conservation and environmental protection

The Split type quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Split type quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Split type quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Split type quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Split type quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Split type quenching industrial furnace

Split type quenching industrial furnaceSimple structure and advanced technology.，the main structure includes convection chamber, Radiation chamber, ventilation system, ventilation system, recovery of waste heat and so on，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。