What is a Continuous roller quenching heat treatment furnace?

Continuous roller quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Continuous roller quenching heat treatment furnace:

1、Brief introduction of Continuous roller quenching heat treatment furnace

Continuous roller quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，it has the functions of Casting heating, hardening and tempering, temper, normalizing and heat treatment。

Continuous roller quenching heat treatment furnace

2、Continuous roller quenching heat treatment furnace structure composition

The Continuous roller quenching heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous roller quenching heat treatment furnace

3、Continuous roller quenching heat treatment furnace use

The purpose of Continuous roller quenching heat treatment furnace is introduced as follows:

1. Metal forging heating

The Continuous roller quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Continuous roller quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roller quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Continuous roller quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Energy conservation and environmental protection

The Continuous roller quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous roller quenching heat treatment furnace

4、Functional advantages of Continuous roller quenching heat treatment furnace

Continuous roller quenching heat treatment furnaces have the following advantages.

1. Intelligent control

The Continuous roller quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Improve product quality

Because the Continuous roller quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Efficient combustion

The Continuous roller quenching heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Rapid temperature rise

The Continuous roller quenching heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Continuous roller quenching heat treatment furnace

5、Continuous roller quenching heat treatment furnace display

Exquisite design, excellent material selection, reliable quality and high-definition pictures for our customers to visit.。

Continuous roller quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Working principle of Continuous roller quenching heat treatment furnace

Continuous roller quenching heat treatment furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，multifunctional, with functions such as normalizing, hardening and tempering, anneal, heat treatment and quench。

Continuous roller quenching heat treatment furnace

Continuous roller quenching heat treatment furnaceit is widely used in building materials, petroleum, light industry, aerospace, material and other industries，It is a forging heating device using gas as fuel.。