Brief introduction of High temperature roller bottom furnace

High temperature roller bottom furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a kind of High temperature roller bottom furnace manufactured by One-combustion energy saving。

1、Brief introduction of High temperature roller bottom furnace

High temperature roller bottom furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，has been favored by more and more customers.。

High temperature roller bottom furnace

2、High temperature roller bottom furnace advantage

The advantages of High temperature roller bottom furnace are as follows:

1. Intelligent control

The High temperature roller bottom furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Uniform heating

The High temperature roller bottom furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Multiple fuel options

Although the High temperature roller bottom furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Extend the service life of equipment

The High temperature roller bottom furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. easy to operate

The operation interface of the High temperature roller bottom furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

High temperature roller bottom furnace

3、Working principle of High temperature roller bottom furnace

High temperature roller bottom furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The overall structural design is relatively simple and compact.，it is mainly composed of convection chamber, recovery of waste heat, furnace chamber, combustor and Radiation chamber，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，the main features are energy-efficient, Strong adaptability, Easy to control, Strong adaptability and Stable and reliable，is based on One-combustion energy saving is a High temperature roller bottom furnace newly developed by One-combustion energy saving。

High temperature roller bottom furnace

4、High temperature roller bottom furnace application

High temperature roller bottom furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature roller bottom furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The High temperature roller bottom furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The High temperature roller bottom furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, High temperature roller bottom furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The High temperature roller bottom furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

High temperature roller bottom furnace

5、High temperature roller bottom furnace function

High temperature roller bottom furnacemultifunctional, with functions such as Casting heating, normalizing, hardening and tempering, quench and anneal，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，energy saving and environmental protection,energy-efficient,Easy to maintain,Easy to control,energy-efficient，the product looks atmospheric.，modern technology，The price is relatively low.。

High temperature roller bottom furnace

6、High temperature roller bottom furnace structure composition

The High temperature roller bottom furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for High temperature roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. furnace chamber

A space for holding metallic materials for heating.

High temperature roller bottom furnace

High temperature roller bottom furnaceit has the characteristics of Strong adaptability, Easy to control, Easy to maintain, Stable and reliable and energy saving and environmental protection，It is a forging heating device using gas as fuel.，multifunctional, with functions such as temper, heat treatment, normalizing, Casting heating and Forging heating。