Introduction to Automated trolley furnace and Forging furnace working principle

Automated trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Automated trolley furnace:

1、Brief introduction of Automated trolley furnace

Automated trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of Casting heating, anneal, hardening and tempering, quench and Forging heating，the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Cheap and high quality。

Automated trolley furnace

2、Automated trolley furnace characteristics

The Automated trolley furnace features are as follows:

1. Efficient heating

The Automated trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

The combustion system and ventilation system of the Automated trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Automated trolley furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Stable and reliable

The Automated trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Automated trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Automated trolley furnace

3、Automated trolley furnace structure

The Automated trolley furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automated trolley furnace

4、Automated trolley furnace use

The purpose of Automated trolley furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Automated trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Automated trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Automated trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal tempering

By properly heating and cooling the metal material, the Automated trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Automated trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Automated trolley furnace

5、Automated trolley furnace advantage

The advantages of Automated trolley furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Efficient combustion

The Automated trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Uniform heating

The Automated trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Automated trolley furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. easy to operate

The operation interface of the Automated trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Automated trolley furnace

6、How much is the Automated trolley furnace?

The Automated trolley furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. market demand

The degree of market competition is also an important factor affecting the price change of products. In order to improve the purchasing power of customers, manufacturers will take preferential measures and appropriately reduce prices.

3. market competition

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Automated trolley furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

4. Self quality

The quality of the product determines the production process and results. Good quality means that the raw materials of the product are better and the price will definitely be higher.

5. product configuration

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

Automated trolley furnace

Automated trolley furnaceit mainly includes recovery of waste heat, furnace chamber, ventilation system, combustor and convection chamber，Automated trolley furnaceThe structural design is simple, novel and special.，is a common Automated trolley furnace，Commonly used inMetal tempering,Improve production efficiency,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating and so on。