What is a Fully automatic well type heat treatment furnace? forging furnace specifications, models, and parameters
Fully automatic well type heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,The structural design is more advanced and reasonable.,it is mainly composed of ventilation system, recovery of waste heat, convection chamber, Radiation chamber and combustor,features include Stable and reliable, energy saving and environmental protection, Easy to control, Easy to maintain and energy-efficient。The following is to introduce the Fully automatic well type heat treatment furnace:
1、Brief introduction of Fully automatic well type heat treatment furnace
Fully automatic well type heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,it is widely used in shipping, Household necessities, automobile, aerospace and pharmacy,Commonly used inMetal forging heating,Energy conservation and environmental protection,Metal forging heating,Metal heat treatment,Metal tempering and so on,multifunctional, with functions such as hardening and tempering, normalizing, quench, Forging heating and temper。
Fully automatic well type heat treatment furnace
2、Structural characteristics of Fully automatic well type heat treatment furnace
The Fully automatic well type heat treatment furnace has the following structure
- combustor
- Waste heat recovery system
- convection chamber
- ventilation system
- Radiation chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The heat load of the main place for Fully automatic well type heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Fully automatic well type heat treatment furnace
3、Fully automatic well type heat treatment furnace advantage
Fully automatic well type heat treatment furnaces have the following advantages.
- Rapid temperature rise
- Uniform heating
- Extend the service life of equipment
- easy to operate
- Wide application range
The Fully automatic well type heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.
The Fully automatic well type heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
The Fully automatic well type heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.
The operation interface of the Fully automatic well type heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.
The Fully automatic well type heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
Fully automatic well type heat treatment furnace
4、Fully automatic well type heat treatment furnace application
Fully automatic well type heat treatment furnaces have the following purposes.
- Metal melting and casting
- Metal heat treatment
- Metal tempering
- Metal forging heating
- Improve production efficiency
Although it is mainly used for forging heating, some types of Fully automatic well type heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Fully automatic well type heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Fully automatic well type heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Fully automatic well type heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
The Fully automatic well type heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
Fully automatic well type heat treatment furnace
5、Working principle of Fully automatic well type heat treatment furnace
Fully automatic well type heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,is a popular Fully automatic well type heat treatment furnace,It has the functions of Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency, Metal melting and casting and Metal forging heating,it has the functions of anneal, heat treatment, normalizing, quench and anneal,The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。
Fully automatic well type heat treatment furnace
6、High-definition picture display of One-combustion energy saving workshop
The finished products of the Fully automatic well type heat treatment furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。
One-combustion energy saving
The finished products of the Fully automatic well type heat treatment furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。
Fully automatic well type heat treatment furnacethe product looks beautiful.,it is widely used in material, Machinery manufacturing, war industry, building materials, electron and other industries,it has the characteristics of Strong adaptability, Easy to maintain, energy saving and environmental protection, Easy to control and Stable and reliable。
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