What is a Pit type heat treatment furnace? Introduction to the principle of heating furnace structure

Pit type heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.。

1、Brief introduction of Pit type heat treatment furnace

Pit type heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as heat treatment, Casting heating, heat treatment, temper and quench，it is mainly composed of Radiation chamber, ventilation system, Radiation chamber, recovery of waste heat and ventilation system，This productThe structure is novel, special, advanced, reasonable and scientific.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Pit type heat treatment furnace

2、On-site real shot of Pit type heat treatment furnace

One-combustion energy saving Pit type heat treatment furnace, product manufacturer, product features, is the ideal choice for new and old customers.。

Pit type heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of Pit type heat treatment furnace characteristics

Pit type heat treatment furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Pit type heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Pit type heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The Pit type heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Pit type heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Pit type heat treatment furnace

4、Structural advantages of Pit type heat treatment furnace

The Pit type heat treatment furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Pit type heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Pit type heat treatment furnace

5、How much is the Pit type heat treatment furnace?

The Pit type heat treatment furnace price is introduced as follows:

1. marketing channel

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Pit type heat treatment furnace is low.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. product configuration

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Pit type heat treatment furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Pit type heat treatment furnace is reasonable for products with the same configuration.

4. Parameter size

Because there are many models of each product, different customers have different requirements for product performance, and the product specifications and models that are inevitably used will be different. Different models of the same product will lead to different prices.

5. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Pit type heat treatment furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Pit type heat treatment furnace price can meet the purchasing needs of customers.

Pit type heat treatment furnace

6、Company selection skills

Choosing a suitable Pit type heat treatment furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Pit type heat treatment furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Pit type heat treatment furnaceis a Pit type heat treatment furnace，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。