Introduction to Environmentally friendly chain heat treatment furnace, heating furnace advantages, characteristics and principles

Environmentally friendly chain heat treatment furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Environmentally friendly chain heat treatment furnace

Environmentally friendly chain heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Simple structure and advanced technology.，it is usually composed of combustor, ventilation system, furnace chamber, convection chamber and recovery of waste heat，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it is an ideal choice for customers to buy Environmentally friendly chain heat treatment furnace。

Environmentally friendly chain heat treatment furnace

2、Functional advantages of Environmentally friendly chain heat treatment furnace

Environmentally friendly chain heat treatment furnaces have the following advantages.

1. Rapid temperature rise

The Environmentally friendly chain heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Environmentally friendly chain heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Wide application range

The Environmentally friendly chain heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Extend the service life of equipment

The Environmentally friendly chain heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. easy to operate

The operation interface of the Environmentally friendly chain heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Environmentally friendly chain heat treatment furnace

3、Introduction of Environmentally friendly chain heat treatment furnace characteristics

Environmentally friendly chain heat treatment furnace has the following characteristics

1. Stable and reliable

The Environmentally friendly chain heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Environmentally friendly chain heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Environmentally friendly chain heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to control

The combustion system and ventilation system of the Environmentally friendly chain heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Environmentally friendly chain heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Environmentally friendly chain heat treatment furnace

4、On-site real shot of Environmentally friendly chain heat treatment furnace

Different specifications and models of high-definition pictures, so that everyone can see enough at once.。

Environmentally friendly chain heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Environmentally friendly chain heat treatment furnace structure composition

The Environmentally friendly chain heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Environmentally friendly chain heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Environmentally friendly chain heat treatment furnace

6、Environmentally friendly chain heat treatment furnace characteristics

The Environmentally friendly chain heat treatment furnace features are as follows:

1. Strong adaptability

The Environmentally friendly chain heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Stable and reliable

The Environmentally friendly chain heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Environmentally friendly chain heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Environmentally friendly chain heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Environmentally friendly chain heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Environmentally friendly chain heat treatment furnace

Environmentally friendly chain heat treatment furnaceIt is mostly used in Metal forging heating, Metal tempering, Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting, Improve production efficiency and so on，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。