Introduction to Fully automatic quenching and tempering industrial furnace, forging furnace specifications, model parameters
Fully automatic quenching and tempering industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,It is mostly used in Metal melting and casting, Improve production efficiency, Metal forging heating, Metal tempering, Metal heat treatment, Energy conservation and environmental protection and so on。The following is to introduce the Fully automatic quenching and tempering industrial furnace:
1、Brief introduction of Fully automatic quenching and tempering industrial furnace
Fully automatic quenching and tempering industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,The structural design is simple, novel and special.,it mainly includes ventilation system, Radiation chamber, furnace chamber, ventilation system and combustor,multifunctional, with functions such as temper, normalizing, Casting heating, Forging heating and hardening and tempering。
Fully automatic quenching and tempering industrial furnace
2、Fully automatic quenching and tempering industrial furnace function
Fully automatic quenching and tempering industrial furnaceit has the functions of quench, Casting heating, anneal, Forging heating and hardening and tempering,the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,generally, it is composed of convection chamber, recovery of waste heat, ventilation system, Radiation chamber, combustor and other major components,It can be used for Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal tempering and so on。
Fully automatic quenching and tempering industrial furnace
3、Structural advantages of Fully automatic quenching and tempering industrial furnace
The Fully automatic quenching and tempering industrial furnace has the following structure
- combustor
- convection chamber
- Waste heat recovery system
- ventilation system
- Radiation chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The heat load of the main place for Fully automatic quenching and tempering industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Fully automatic quenching and tempering industrial furnace
4、Fully automatic quenching and tempering industrial furnace characteristics
The Fully automatic quenching and tempering industrial furnace features are as follows:
- Strong adaptability
- energy saving and environmental protection
- Easy to control
- Easy to maintain
- Efficient heating
The Fully automatic quenching and tempering industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.
As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.
The combustion system and ventilation system of the Fully automatic quenching and tempering industrial furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.
The structural design of the Fully automatic quenching and tempering industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Fully automatic quenching and tempering industrial furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
Fully automatic quenching and tempering industrial furnace
5、How much is the Fully automatic quenching and tempering industrial furnace?
The Fully automatic quenching and tempering industrial furnace price is introduced as follows:
- technology
- model
- Low cost of raw materials
- region
- product function
The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.
Products generally have a variety of specifications and models to meet the multiple needs of manufacturing. The same is true for Fully automatic quenching and tempering industrial furnace, which have different models and different performances. Therefore, these are all factors that affect the price change of Fully automatic quenching and tempering industrial furnace.
The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.
Different provinces and regions have different consumption levels, different market positioning and different prices.
The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.
Fully automatic quenching and tempering industrial furnace
6、One-combustion energy saving's strength
The company has many years of Fully automatic quenching and tempering industrial furnace manufacturing experience, large scale and strong strength.。
One-combustion energy saving
Fully automatic quenching and tempering industrial furnacethe product looks atmospheric.,at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,multifunctional, with functions such as heat treatment, normalizing, temper, quench and Forging heating。
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