Introduction to Environmentally friendly step-by-step heat treatment furnace and forging furnace advantages and features

Environmentally friendly step-by-step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，features include Strong adaptability, Stable and reliable, Easy to control, Easy to maintain and energy saving and environmental protection，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the product looks beautiful.，is designed by One-combustion energy saving with advanced technology。The following is to introduce the Environmentally friendly step-by-step heat treatment furnace:

1、Brief introduction of Environmentally friendly step-by-step heat treatment furnace

Environmentally friendly step-by-step heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Environmentally friendly step-by-step heat treatment furnace

2、Structural characteristics of Environmentally friendly step-by-step heat treatment furnace

The Environmentally friendly step-by-step heat treatment furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Environmentally friendly step-by-step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Environmentally friendly step-by-step heat treatment furnace

3、Environmentally friendly step-by-step heat treatment furnace advantage

The advantages of Environmentally friendly step-by-step heat treatment furnace are as follows:

1. easy to operate

The operation interface of the Environmentally friendly step-by-step heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Intelligent control

The Environmentally friendly step-by-step heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Multiple fuel options

Although the Environmentally friendly step-by-step heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Environmentally friendly step-by-step heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Environmentally friendly step-by-step heat treatment furnace

4、Environmentally friendly step-by-step heat treatment furnace characteristics

The Environmentally friendly step-by-step heat treatment furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Environmentally friendly step-by-step heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Environmentally friendly step-by-step heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Environmentally friendly step-by-step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The Environmentally friendly step-by-step heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Environmentally friendly step-by-step heat treatment furnace

5、Working principle of Environmentally friendly step-by-step heat treatment furnace

Environmentally friendly step-by-step heat treatment furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is a product series that integrates Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment and Metal tempering，the product looks beautiful.，it is an ideal choice for customers to buy Environmentally friendly step-by-step heat treatment furnace。

Environmentally friendly step-by-step heat treatment furnace

6、Environmentally friendly step-by-step heat treatment furnace structure

The Environmentally friendly step-by-step heat treatment furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Environmentally friendly step-by-step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Environmentally friendly step-by-step heat treatment furnace

Environmentally friendly step-by-step heat treatment furnaceis a common Environmentally friendly step-by-step heat treatment furnace，usually used in machinery, light industry, chemical industry, machinery, pharmacy and other fields。