What is a Full fiber annealing heat treatment furnace? Introduction to the advantages and characteristics of the heating furnace

Full fiber annealing heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Mainly used forImprove production efficiency,Metal tempering,Metal heat treatment,Improve production efficiency andMetal forging heating，it is an ideal choice for customers to buy Full fiber annealing heat treatment furnace。

1、Brief introduction of Full fiber annealing heat treatment furnace

Full fiber annealing heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，the product looks atmospheric.，multifunctional, with functions such as hardening and tempering, heat treatment, hardening and tempering, anneal and normalizing。

Full fiber annealing heat treatment furnace

2、Introduction of advantages of Full fiber annealing heat treatment furnace

The advantages of Full fiber annealing heat treatment furnace are as follows:

1. Improve product quality

Because the Full fiber annealing heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber annealing heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Intelligent control

The Full fiber annealing heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Uniform heating

The Full fiber annealing heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Full fiber annealing heat treatment furnace

3、Full fiber annealing heat treatment furnace use

The purpose of Full fiber annealing heat treatment furnace is introduced as follows:

1. Energy conservation and environmental protection

The Full fiber annealing heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Full fiber annealing heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Full fiber annealing heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Full fiber annealing heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Full fiber annealing heat treatment furnace

4、Full fiber annealing heat treatment furnace function

Full fiber annealing heat treatment furnaceit has the functions of heat treatment, temper, quench, Forging heating and Casting heating，widely used inchemical industry,heat treatment,heat treatment,building materials,metallurgy and other industries，It is a forging heating device using gas as fuel.，reliable quality，low in price。

Full fiber annealing heat treatment furnace

5、Structural characteristics of Full fiber annealing heat treatment furnace

The Full fiber annealing heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Full fiber annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Full fiber annealing heat treatment furnace

6、Full fiber annealing heat treatment furnace structure composition

The Full fiber annealing heat treatment furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Full fiber annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Full fiber annealing heat treatment furnace

Full fiber annealing heat treatment furnaceIt is a product series that integrates Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Metal heat treatment and Improve production efficiency，multifunctional, with functions such as quench, hardening and tempering, Forging heating, temper and normalizing。